High cutting speed requires highly organized output. Discover how our touchscreen-controlled staggered counting mechanism eliminates packing bottlenecks and preserves product integrity.
Relying on operators to manually count pads at 1000 pieces per minute is impossible. The KNK equipment features a centralized industrial PLC and a 7-inch touchscreen interface where production managers can precisely set the target batch count before output.
This is the critical bridge between automated cutting and manual packing. Once the machine cuts the exact number of pads specified on the touchscreen, a mechanical push instantly offsets the next batch. This staggered delivery creates clear visual separation between stacks.
Traditional drop-chute delivery systems often bend or fold the cotton pads before they even reach the bag. Our linear conveyor and gentle stacking logic ensure that every single pad maintains its perfectly flat, embossed shape from the die-cutter directly to the packing operator.
Because the pads arrive perfectly counted and separated, operators simply grab and bag, effectively doubling manual packaging efficiency compared to chaotic loose delivery.
Need to switch from 50-count bags to 120-count boxes? Simply update the number on the touchscreen in seconds without touching any mechanical gears.
The stable output conveyor height is designed to match standard packaging workstations, significantly reducing operator fatigue during long production shifts.
Want to see how our staggered output can match your specific packaging formats? Contact us to discuss output speeds, batch settings, and operator ergonomics.
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