KNK-310 End-of-Line Function

Automated Cotton Pad Counting, Stacking and Output

The KNK-310 output system groups finished pads into set stack quantities and uses staggered discharge to create a clearer handoff between high-speed processing and manual final packing.

Discuss Your Stack Format View KNK-310 Details
Batch SettingTarget stack quantity entered in the controls
Stack FormationFinished pads organized after cutting
Batch SeparationStaggered discharge improves visual distinction
Final BoundaryOperator verification and packing remain required
Technology by Function

A controlled transition from cutting to packing

The output section is designed to organize product flow. Stack consistency still depends on the pad design, thickness, operating setup and agreed inspection method.

KNK industrial touchscreen and production controls
Programmable Batch Setup

Count Settings Through the Machine Controls

The required stack quantity is entered through the control interface as part of the configured production setup. The counting and discharge sequence then organizes output according to the selected operating parameters.

Stack quantity can be adjusted for the confirmed production recipe.
Operators can review relevant machine status through the interface.
Recipe changes should follow the approved setup and work instruction.

Automated counting supports repeatability but does not remove the need for sampling, count verification and traceability controls defined by the manufacturer.

KNK staggered cotton pad output mechanism
Batch Separation

Staggered Output for Clearer Stack Handoff

After a configured stack is formed, the output sequence offsets the following group. This creates a visible separation between adjacent stacks and gives packing operators a clearer collection point.

Visually distinct groups support faster stack identification.
The output pattern bridges automated stacking and operator handling.
Discharge timing is coordinated with the configured production sequence.

The practical collection rate must be checked against the selected pad thickness, stack quantity, line speed and operator packing method.

Linear conveyor delivering stacked cotton pads
Product Transfer

Linear Conveyor Delivery to the Packing Area

The conveyor carries organized stacks toward the collection area while limiting unnecessary drop height. The layout supports a more controlled transfer into the customer’s final packing workflow.

Supports a continuous path from stack formation to collection.
Workstation layout can be planned around the actual discharge point.
Finished-pad appearance can be checked before packing.

Flatness, alignment and surface protection must be evaluated with the actual product. Conveyor delivery should not be described as guaranteeing zero deformation or zero rejects.

Functional Sequence

How the output cycle is organized

The exact mechanism and timing follow the confirmed configuration, but the standard functional sequence is straightforward.

1

Finished pads arrive

Cut products move from the forming section into the stacking sequence.

2

Target group forms

The control sequence organizes pads according to the entered stack quantity.

3

Next group offsets

Staggered discharge creates visible separation between adjacent batches.

4

Operator collects

The operator verifies and transfers the stack into the final packing process.

Clear Automation Boundary

What the output system handles—and what operators handle

Separating these responsibilities helps buyers plan labor, workstation layout and quality checks accurately.

Machine-side functions

Functions included in the configured cutting-and-stacking line.

  • Receives finished pads after cutting
  • Groups pads using the configured stack quantity
  • Creates staggered separation between groups
  • Conveys stacks to the collection area

Operator-side functions

Tasks that remain part of the final packing and quality workflow.

  • Sampling and count verification
  • Visible product-quality inspection
  • Transfer into bags, boxes or other containers
  • Sealing, labeling, coding and case packing
Factory Acceptance Testing

What to confirm at the output end

Define measurable acceptance points instead of relying on general descriptions such as “perfect stacking” or “zero deformation.”

COUNT

Stack quantity

Check the agreed count setting through the defined sampling method.

SEPARATION

Batch distinction

Confirm that adjacent stacks remain sufficiently clear for collection.

ALIGNMENT

Stack organization

Review visible stack alignment using the approved product sample.

TRANSFER

Discharge continuity

Observe the conveyor handoff under the agreed trial conditions.

PACKING

Operator interface

Check whether the collection method can sustain the planned workflow.

Acceptance criteria should identify the product, material, stack count, trial duration, sampling method and permitted variation for the confirmed machine configuration.

Define the right stack and output format for your pack

Send your pieces per stack, pad dimensions, material structure and target packaging format. KNK can review the output setup and information required for your packing workflow.

Submit Output Requirements Email the Engineering Team