KNK-310 flexible cosmetic and makeup remover cotton pad making machine

Flexible Cotton Pad Making Machine

Flexible Cotton Pad Making Machine for Multiple Shapes & Sizes

Produce cosmetic cotton pads, makeup remover pads and cotton rounds in round, square, oval or custom formats on one KNK-310 platform. Automated feeding, embossing, edge sealing, cutting and stacking; final packing remains manual.

  • 310 mm flexible material web
  • Change molds for multiple pad formats
  • Prepared mold and parameter changeover in ≤45 minutes
  • 7-axis independent servo drive
Send Your Product Drawing See 310 mm Layout Examples

What KNK-310 Means

310 mm Is the Web Width—Not a Fixed Cotton Pad Size

Product dimensions are determined by market demand. The product drawing determines the mold, and the mold layout determines how many pads can be arranged across the 310 mm material web. This allows one cosmetic cotton pad making machine to cover makeup remover pads, facial pads and cotton rounds with the matching tooling.

Product Shape and Size Mold Design Across-Web Layout Machine Configuration

70 × 75 mm Square Pad

Example

Four-across layout / one cycle produces four pads

Nominal product width: 4 × 70 mm = 280 mm before final edge allowance and cutting pitch are confirmed.

Ø58 mm Round Pad

Example

Five-across layout / one cycle produces five pads

Nominal product width: 5 × 58 mm = 290 mm before final edge allowance and cutting pitch are confirmed.

Oval and Custom Shapes

Engineered

Layout engineered from the customer’s product drawing

Shape, dimensions, material construction, edge effect and process clearances determine the final cavity count.

Layouts shown above explain the design principle only. Final mold pitch, edge allowance, cavity count and operating speed are confirmed by KNK engineering after reviewing the product drawing and material.

Flexible Production Architecture

One Main Machine. Multiple Cosmetic Pad Formats.

Instead of purchasing a separate facial cotton pad machine for every new format, manufacturers can retain the KNK-310 main platform and configure application-specific molds and operating parameters for each pad design.

Shared Production Platform KNK-310 Main Machine

310 mm web handling, 7-axis servo drive, thermal bonding, control system and common operating architecture.

01

Embossing Roller

Configures dots, stripes, honeycomb textures or a custom surface pattern for the target product.

02

Edge-Sealing Roller

Defines the required edge-sealing structure and appearance for multilayer cotton pad formats.

03

Cutting Roller

Determines the final pad shape, dimensions and across-web cavity layout.

04

Production Parameters

Speed, tension, temperature, counting and related settings are adjusted through the machine control system.

From Product Drawing to Production Configuration

  1. Send the product shape, dimensions, material and design drawing.
  2. KNK engineers the mold structure and 310 mm web layout.
  3. The embossing, edge-sealing and cutting mold set is prepared.
  4. Operators install the mold set and adjust the related parameters.
  5. Trial samples are inspected before full production begins.

Typical prepared changeover: ≤45 minutes. This reference includes changing the required mold components and adjusting parameters. Actual time depends on operator training, product complexity and the prepared tooling package.

Typical prepared changeover: ≤45 minutes

This reference includes changing the required mold components and adjusting parameters. Actual time depends on operator training, product complexity and the prepared tooling package.

Configuration Examples

Configure the Platform Around the Product

The main production platform remains consistent while the product dimensions, tooling package and across-web arrangement are configured for the required cotton pad.

Cotton Round Example

KNK-310 + Ø58 mm Mold Set

  • ProductØ58 mm cotton round
  • Across-web layout5-across
  • Output per cycle5 pads
  • ToolingApplication-specific mold set

Square Pad Example

KNK-310 + 70 × 75 mm Mold Set

  • Product70 × 75 mm square pad
  • Across-web layout4-across
  • Output per cycle4 pads
  • ToolingApplication-specific mold set

Custom Product

Engineered From Your Drawing

  • ProductOval or custom shape
  • DimensionsCustomer-defined
  • Across-web layoutEngineering review
  • ToolingCustom mold package

Configuration names and final cavity counts must be confirmed by KNK engineering before quotation and publication as contractual data.

Investment Logic

Expand the Product Range Without Rebuilding the Line

The economic advantage is not limited to the purchase price. A shared main platform can also reduce repeated requirements for floor space, installation, operator training, maintenance and spare-parts management.

Request a Mold Layout Review
Traditional Fixed-Format Approach
KNK Flexible Platform Approach
New Product Format May require another dedicated machine or major line modification.
New Mold Package Retain the main machine and engineer the tooling for the new format.
Factory Space Additional equipment increases the required production footprint.
Shared Footprint Multiple product formats use the same main production platform.
Installation and Training Each additional machine may require separate setup and instruction.
Common Operating Architecture Operators continue working with the same main control platform.
Maintenance Different machines create separate service and maintenance needs.
Unified Main Machine Core maintenance remains centered on one shared platform.
Spare-Parts Management Multiple machine types increase inventory complexity.
Consolidated Support Main-machine spare parts and service remain more consistent.
Adding a New Product Format

Traditional fixed-format approach May require another dedicated machine or major line modification.

KNK flexible platform Retain the main machine and engineer the tooling for the new format.

Factory Space

Traditional fixed-format approach Additional equipment increases the required production footprint.

KNK flexible platform Multiple product formats use the same main production platform.

Installation and Training

Traditional fixed-format approach Each additional machine may require separate setup and instruction.

KNK flexible platform Operators continue working with the same main control platform.

Maintenance

Traditional fixed-format approach Different machines create separate service and maintenance needs.

KNK flexible platform Core maintenance remains centered on one shared platform.

Spare-Parts Management

Traditional fixed-format approach Multiple machine types increase inventory complexity.

KNK flexible platform Main-machine spare parts and service remain more consistent.

Have a New Cosmetic or Makeup Remover Pad in Mind?

Send the shape, dimensions, material construction, embossing or edge requirement and product drawing. Whether it is a facial pad, makeup remover pad or cotton round, KNK engineering will review the mold structure and 310 mm web arrangement.

Send Product Requirements