Real Manufacturing Case Study
How Guangdong Little Cotton Produces 900,000 Cotton Pads Per Day
A real manufacturing case showing how automation improved productivity, reduced labor requirements, and minimized material waste.
Industry
Cotton Pad Mfg
Facility Scale
48,000 sqm
Export Markets
Global
Production Mode
Single 10h Shift
About Guangdong Little Cotton
Guangdong Little Cotton is a manufacturer specializing in disposable cotton products.
As production demand increased, traditional manufacturing methods created bottlenecks in labor efficiency, material utilization, and output consistency.
To solve these challenges, Little Cotton began developing and optimizing its own automation systems, eventually leading to the creation of KNK Automation.
The Bottleneck & The Breakthrough
Before Automation
- Rising labor costs
- Production bottlenecks
- High material waste
- Inconsistent output quality
[Photo: Old Manual Production]
The KNK Solution
KNK-310-04S Round Cotton Pad Cutting & Stacking Line
- Auto Material Loading
- Precision Auto Die-Cutting
- Tension-Controlled Stacking
[Photo: KNK Equipment]
The Results
Verified operational data demonstrating massive speed compression.
Daily Output
900,000
pcs
pcs
Operators Required
2
per line
per line
Production Time
Just 10 Hours
Saves a 2nd Shift
Saves a 2nd Shift
Waste Reduction
Up to 10%
Product Consistency
Improved
Watch The Production Line In Action
[Factory Running Video: 30-60 Seconds]
Why This Case Matters
This is not a pilot project.
This production line operates daily inside a commercial manufacturing environment.
The performance data shown above is based on real production operations rather than laboratory testing.
The Production Workflow
Raw Material
→
Embossing
→
Die Cutting
→
Waste Collection
→
Auto Stacking
→
Packaging
[Photo: Full Production Line Workflow]
Factory Gallery
[Photo]
Production Workshop
[Photo]
Automatic Production Line
[Photo]
Packaging Area
[Photo]
Finished Goods Warehouse
[Photo]
Raw Material Warehouse
[Photo]
Container Loading
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