Continuous Manufacturing
How the KNK-310-04S Works
Experience a highly stable, fully synchronized mechanical flow from raw web unwinding to flawlessly counted finished cosmetic pads.
01
Raw Material Unwinding & Splicing
The process begins with high-capacity manual roll loading. Advanced infrared sensors continuously monitor material tension, immediately detecting web breaks and engaging automatic correction to prevent jams before they happen.
02
Zero-Glue Hot Melt Lamination
Multiple layers of pure cotton or spunlace are fused together utilizing pure physical hot-press technology. By completely eliminating chemical adhesives, the output strictly meets premium hypoallergenic skin-care standards.
03
Custom Embossing & Lock-Edge
The laminated web passes through customized precision rollers. Here, bespoke patterns (dots, honeycombs, stripes) are deeply embossed, and the lock-edge is firmly formed to prevent the cotton layers from separating during consumer use.
04
Precision Rotary Die-Cutting
Powered by the 7-axis independent servo drive, the high-speed rotary cutter slices out the final product shape (round, square, or custom) with a strict structural tolerance of ±0.05mm, ensuring zero burrs and maximized material yield.
05
Automated Stacking & Output
The integrated PLC system intelligently counts the die-cut pads. The finished batches are delivered via a staggered output conveyor, making it exceptionally easy for the manual packing operators to bag the exact requested quantity instantly.
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