Automated Cutting and Forming Technology | KNK Automation
Core Technology

Automated Cutting & Forming

Precision engineering designed for high-speed non-woven processing. Explore how our servo-driven architecture and glue-free hot melt technology deliver perfect edges at extreme speeds.

7-Axis Servo Drive System
Digital Transmission

7-Axis Independent Servo Drive

Legacy machines rely on mechanical cams and chains, which degrade over time and cause severe micro-vibrations. KNK equipment utilizes a fully independent 7-axis servo motor architecture. This means the tension of the fragile raw web is calculated and maintained digitally in real-time.

  • Zero mechanical vibration during peak speeds
  • Instantaneous tension adjustments
  • Dramatically extended equipment lifespan
Hot Melt Embossing Technology
Eco-Friendly Bonding

Glue-Free Hot Melt Embossing

Cosmetic cotton pads demand absolute purity. Our hot-press lamination module utilizes specialized heating elements embedded within the embossing rollers to bind multiple layers of non-woven material without using a single drop of chemical adhesive.

  • Maintains 100% material purity and safety
  • Highly defined and customizable surface patterns
  • Prevents layer separation during wet usage
Rotary Die Cutting Roller
Zero Burr Edges

Precision Rotary Die Cutting

The cutting station is the final and most critical forming step. We engineer our rotary die-cutting molds using premium hardened steel, machined to extreme tolerances. This guarantees that whether you are producing standard round pads or custom square lock-edge designs, every single cut is crisp and completely burr-free.

  • Supports speeds up to 1000 cuts per minute
  • Rapid mold exchange system for size variations
  • Strictly ±0.05mm structural cutting tolerance
Performance Metrics

Engineering engineered for yield.

1000+ PPM Stability

While the machine can peak higher, it is structurally engineered to run relentlessly at 1000 pieces per minute for sustained, multi-shift factory operations.

Multi-Layer Capability

The tension system and hot melt modules are robust enough to perfectly process thick, 3-layer premium cosmetic pads without jamming.

Material Compatibility

Flawlessly processes pure cotton, blended non-woven fabrics, and specialized synthetic materials with simple touchscreen parameter adjustments.

Engineering Inquiry

Discuss your cutting requirements.

Need a custom mold pattern or specific dimensional output? Our engineering team can evaluate your product design and recommend the exact roller configurations.

Contact Engineering Team