Tested in Real Production
Core systems are continuously evaluated under high-volume factory conditions, allowing mechanical stability and operating parameters to be refined using real production data.
FLEXIBLE COTTON PAD MAKING MACHINE
One KNK-310. More Cosmetic & Makeup Remover Pad Formats
Produce round, square, oval and custom cosmetic cotton pads, makeup remover pads and cotton rounds on one flexible platform. Automated feeding, embossing, edge forming, cutting and stacking; final packing remains manual.
- 310 mm Total material web width
- 7-Axis Independent servo control
- ≤45 min Changeover target
- Flexible Manual final packing
Proven Manufacturing Experience
Automation Refined Through Real Production
KNK equipment is developed with operating data from real, high-volume nonwoven manufacturing—not only short trial runs in a showroom.
- 48K m² Integrated Manufacturing Facility
- 300M+ Cotton Pads Produced Annually
- 100+ Active Machine Installations
- 80+ Manufacturing Clients
- 5+ Key Export Markets Served
Manufacturing facility and annual production figures include KNK’s factory-proving operations with Guangdong Little Cotton Non-woven Products Co., Ltd.
Focused on Nonwoven Converting
Our engineering work is concentrated on spunlace, pure-cotton and multilayer nonwoven converting, supporting more consistent cutting, forming and material handling.
Clear Automation Scope
Material feeding, precision die-cutting and stacking are automated, while final packing remains manual to preserve packaging flexibility and control the initial investment.
KNK Cotton Pad Line
Mechanical & Servo Detail
Clear System Scope
What Is Automated—and What Remains Flexible
The KNK line automates the high-speed converting stages from material feeding through finished-pad stacking. Final packing remains operator-managed in the current configuration.
- 01 Tension-Controlled Feeding Regulates the nonwoven material before processing. Automated
- 02 Precision Cutting and Forming Servo-controlled processing for round, square and custom formats. Automated
- 03 Finished-Pad Stacking Counts and arranges completed pads into organized stacks. Automated
- 04 Final Product Packing Operators pack stacks into the required bag, box or private-label format. Operator-Managed
Why keep final packing flexible?
Manufacturers can change pack counts, bags, boxes and
market-specific formats without committing to one fixed packaging
system. Packaging automation can be evaluated as a separate
integration project.
Why keep final packing flexible?
Manufacturers can change pack counts, bags, boxes and market-specific formats without committing to one fixed packaging system. Packaging automation can be evaluated as a separate integration project.
Material Efficiency
Improve Yield at the Cutting Stage
Round cotton pad production inevitably leaves trim between circular cuts. KNK focuses on the controllable factors: cutting spacing, rotary registration and the layout of each pad across the material web.
- Compact Cutting Pattern Reduces avoidable spacing between adjacent circular cuts.
- Stable Rotary Registration Helps maintain repeatable cutting positions at production speed.
- Project-Specific Layout Review Evaluates roll width, pad diameter and layer construction before the final configuration is proposed.
Yield is application-specific.
Actual waste rates depend on material width, pad diameter,
GSM, layer construction, stretch and operating settings.
We calculate each project from the customer’s material data
rather than promise one universal percentage.
How is the actual yield calculated?
Actual waste rates depend on material width, pad diameter, GSM, layer construction, stretch and operating settings. We calculate each project from the customer’s material data rather than promise one universal percentage.
Live Production Evidence
See the Line Run—and Model the Investment
Review the operating sequence under factory conditions, then evaluate capacity, staffing and payback using the assumptions from your own production site.
- 01 Material Feeding Automated
- 02 Precision Cutting Automated
- 03 Pad Stacking Automated
- 04 Final Packing Operator-Managed
Investment Inputs Initial Operating Snapshot
Use these standard line parameters as a starting point. Final output and payback should be calculated using your material, labor and shift data.
- Rated Line Speed
- 1,500 pcs/min maximum
- Illustrative Output
- 900K pcs/day, subject to schedule
- Line Staffing
- From 2 operators per shift
- Payback Period
- Project-Specific Calculated from your inputs
Actual results depend on product format, material behavior, operating hours, changeovers, downtime, labor cost and local utility rates.
Calculate Your Project ROI
KNK × Guangdong Little Cotton
Tested Where Production Actually Happens
KNK develops the equipment. Guangdong Little Cotton Non-woven Products Co., Ltd. operates KNK systems in daily, high-volume production across a 48,000 m² manufacturing footprint. This working relationship gives our engineering team recurring feedback on uptime, changeovers, maintenance and operator experience.
KNK systems operate in daily production at Guangdong Little Cotton’s 48,000 m² facility, giving our engineers recurring feedback on uptime, changeovers, maintenance and operator experience.
- Equipment evaluated during real production schedules
- Operating feedback returned directly to KNK engineering
- Refinements focused on stability and maintainability
Engineering Review
Tell Us What You Plan to Produce
Share your product format, target output and factory location. Our team will review the line configuration, utilities and production layout before responding.
- 01 Product and material requirements review Requirements
- 02 Preliminary machine and utility configuration Configuration
- 03 Layout, investment and project discussion Project Review
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Project Information
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