Factory-Proven System
Automatic Cotton Pad Production Line for Round, Square and Custom Cotton Pads
Build high-efficiency, zero-glue cotton pad manufacturing with significantly lower labor costs. Scale your operations with confidence using heavily tested automation technology.
- Max Capacity: Up to 900,000 pcs/day (1500 pcs/min)
- Labor Efficiency: Min 2 operators required
- Flexibility: Seamless mold swapping for round, square and custom shapes
- Verification: 100% factory-tested in Little Cotton 48,000 sqm facilities
Live Operation
High-Speed Production in Action
Machine Overview
Engineered for Precision and Profitability
Hover over the interactive points to explore the core architecture.
1
7-Axis Servo Drive
Eliminates mechanical vibration for high-speed operational stability.
2
Zero-Glue Lamination
Pure physical hot melt process for premium skin-care standards.
3
Precision Die-Cutting
Strict ±0.05mm structural tolerance for flawless edge sealing.
4
Waste Collection Unit
Optimized edge waste system reduces raw material waste by 10%.
5
Smart HMI Screen
One-touch PLC control for fast and intuitive parameter adjustments.
Key Benefits
Transform Your Manufacturing ROI
Reduce Labor Costs
Operate the entire high-speed automation fleet efficiently with only 2 workers required per shift.
Improve Consistency
Maintain remarkably stable product dimensions and weight across large OEM and private label orders.
Minimize Waste
Optimized cutting layout directly improves raw material utilization, reducing waste by 10% versus market averages.
Scale Production Fast
Swap molds instantly to switch between round pads, square wipes, and various custom embossed textures.
Technical Specifications
Hard Data for Procurement Teams
| Item | Specification |
|---|---|
| Max Capacity | 1500 pcs/min (Approx. 900,000 pcs/day) |
| Product Shape | Round / Square / Custom Shapes |
| Cotton Weight | Typically 120-240 gsm processing capability |
| Lamination Type | Physical Hot Melt (Zero Glue) |
| Control System | PLC + Smart HMI Touch Screen |
| Power Supply | 380V 50Hz (11 kW Total Installed Power) |
| Air Pressure | 0.6 - 0.8 MPa |
| Machine Size | 4950 x 1210 x 1700 mm |
| Operators | Min 2 Persons |
| Drive System | 7-Axis Independent Servo |
Supported Formats
Produce the Complete Little Cotton Portfolio
Easily manufacture a wide range of premium wellness products by utilizing our interchangeable mold technology.
- Premium Round Cotton Pads
- Square Facial Cleansing Pads
- Double-Sided Cotton Pads
- Embossed Cotton Pads
- Chemical-Free Makeup Remover Pads
- Custom Market-Specific Shapes
The Ultimate Advantage
Tested in Real Global Manufacturing
The KNK-310-04S is not a laboratory concept. It is the exact automation equipment powering the renowned Little Cotton brand across our 48,000 sqm SMETA 4-Pillar certified facilities in Guangdong and Vietnam.
900K
Daily Output (Pcs)
48,000
Sqm Factory Area
24/7
Running Capability
5+
Key Export Markets
Serving Japan, South Korea, Southeast Asia, Middle East, and Russia.
Facility Planning
Optimized Factory Layout Example
We provide comprehensive spatial planning to ensure smooth logistical flow from raw material receiving to finished goods dispatch.
Raw Material
Storage
Storage
→
Auto Splicing &
Feeding
Feeding
→
KNK-310-04S
Main Unit
Main Unit
→
Manual Packing
Station
Station
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Finished Goods
Pallets
Pallets
Download Center
Technical Resources
Product Brochure
Complete machine overview and capabilities.
Technical Specification
Detailed mechanical and electrical data.
Factory Setup Guide
Essential facility requirements and layout ROI.
Common Queries
Frequently Asked Questions
What raw materials can be used?
The machine is optimized for various non-woven materials, spunlace, and pure cotton layers, typically processing weights between 120-240 gsm effortlessly.
Can the machine produce custom shapes?
Absolutely. By utilizing our rapid mold swapping system, you can seamlessly switch production between round, square, and specialized custom shapes tailored to your brand.
How many operators are required?
Due to the high degree of automation and staggered batch output, the entire main line requires a minimum of only 2 operators per shift.
Do you use glue in the lamination process?
No. We utilize an advanced zero-glue physical hot melt technology, which guarantees a cleaner, safer, and highly environmentally friendly premium product.
Do you provide factory layout planning?
Yes. Based on our 48,000 sqm operational experience, our engineering team can provide comprehensive facility planning and workflow optimization layouts.
What is the standard lead time?
Standard machine configurations generally require 45 to 60 days for manufacturing and rigorous pre-shipment testing. Custom molds may require slight schedule adjustments.
Is overseas installation support available?
Yes. We provide complete remote commissioning guidance, detailed manuals, and can dispatch engineers for on-site overseas installation based on specific contract terms.
How do you handle international shipping?
We have a dedicated in-house export and shipping team of over 20 professionals managing smooth logistics, container loading, and customs documentation globally.
What kind of warranty is provided?
We provide a standard 12-month warranty on core mechanical and electrical components, backed by responsive technical support and readily available spare parts.
How difficult is the touchscreen control?
The smart HMI interface is designed for intuitive operator use. Routine tasks like speed adjustments, counting batch sizes, and temperature monitoring are managed with simple touches.
Project Discussion
Request a Custom Production Solution
Provide your production requirements below. Our engineering team will evaluate the exact machine configuration for your specific manufacturing goals.
Direct Email
Susancheung@pconcept.cn
Direct Zalo
+84 862 659 278