Capacity Expansion Solutions

Upgrade Your Production Capacity with Factory-Proven Automation

Eliminate production bottlenecks, reduce heavy reliance on manual labor, and instantly scale your daily output to 900,000 pieces per line with KNK precision technology.

Compare the KNK Advantage

Legacy Equipment

  • Frequent mechanical jams limiting daily output volume.
  • Requires 4 to 6 operators per line just to manage stacking and packing.
  • High edge material waste squeezing your gross profit margins.
  • Chemical glue lamination restricting access to premium retail markets.
  • Lengthy and complex mold swap times (often taking half a shift).

The KNK-310-04S Upgrade

  • Stable 1500 pcs/min high-speed running capacity.
  • Automated staggered output reduces workforce to only 2 operators.
  • Optimized cutting layout instantly reduces raw material waste by 10%.
  • 100% pure physical hot-melt lamination for zero-glue premium pads.
  • Agile format changeovers completed in under 45 minutes.
Scale With Confidence

Measurable ROI on Your Expansion

By upgrading your fleet, you are not just buying a machine; you are securing an aggressive payback period backed by Little Cotton's 48,000 sqm operational data.

900K Pieces / Daily Output

Consistently hit massive daily targets with the 7-axis servo drive, eliminating the mechanical lag found in older belt-driven systems.

-60% Labor Cost Reduction

Transition from manual collection to intelligent touchscreen counting and batched delivery, freeing up your warehouse workforce.

+10% Material Yield Increase

Engineered die-cutting geometry allows for tighter nesting of round and square pads, saving thousands of dollars in spunlace and cotton web.

Seamless Integration into Your Current Floor Plan

We understand that stopping production to install new equipment is costly. Our engineering team leverages deep factory management experience to ensure your KNK upgrade is integrated smoothly, rapidly, and safely alongside your existing operations.

Footprint Optimization

Our compact 4950 x 1210 mm chassis is designed to maximize your output density per square meter without requiring massive facility overhauls.

Utility Compatibility

Standard AC 380V (50Hz) and a standard 0.6 - 0.8 MPa air line mean the KNK-310-04S plugs directly into most global industrial infrastructure.

Rapid Commissioning

Machines are rigorously pre-tested before shipping. We provide dedicated remote engineering support for fast on-site calibration.

SMETA Audit Ready

Upgrading to our enclosed, safety-compliant machinery drastically improves your factory's health, safety, and compliance ratings.

Ready to Replace Your Bottlenecks?

Share your current production challenges with our engineers to receive a tailored capacity upgrade roadmap.

Request an Upgrade Consultation
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